4D EAGLE S

Inline Measuring
Gauge

4D EAGLE S

The 4D EAGLE S is an advanced laser gauge for rolling mills that combines classifying surface inspection with precise digital profile measurement – in one powerful system. Jointly engineered by KOCKS and LAP, it gives long product producers a clear view on quality in real time and provides the data foundation for smarter, more transparent rolling.

4D EAGLE S
4D EAGLE S
4D EAGLE S
4D EAGLE S
WHEN LASER AND ROLLING EXPERTISE COME TOGETHER

JOINED FORCES
FOR REAL INNOVATION

KOCKS and LAP share decades of experience as partners to the steel industry – KOCKS as pioneer in 3‑roll technology, LAP as an expert in non‑contact laser systems.

With 4D EAGLE S, both companies have combined their strengths to create a measuring solution that meets the high demands of modern long product mills: robust hardware, precise laser technology and powerful domain-specific software in a single, integrated system.

TWO KEY FUNCTIONS IN ONE GAUGE

HYBRID SYSTEM FOR
PROFILE & SURFACE

Using laser light sectioning, the system projects laser lines onto the material surface. High‑resolution cameras and advanced image processing, enhanced by machine learning, record the full profile and even small surface defects – at very high measuring frequencies. This hybrid approach turns the gauge into a central element of quality assurance for round, hexagonal, square and flat products.

Benefit from

  • Detailed profile & surface information over the full product length
  • High‑frequency for comprehensive in-line measurements
  • Reliable data quality

The 4D EAGLE S: A hybrid gauge with functionalities that elevate your rolling mill to new heights!

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Digital profile measurement

Digital profile measurement

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AI detection & classification

AI detection & classification

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Open standard interfaces

Open standard interfaces

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Measurements up 50000 hz

Measurements up 50000 hz

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sturdy mechanical design

sturdy mechanical design

HUMAN-CENTERED DIGITAL ENHANCEMENTS

SMART CORE X FOR
CUTTING-EDGE MONITORING

The SMART CORE X software provides a modern, user‑friendly interface for monitoring, analysis and process control. It turns measurement data into actionable information directly at the line.

Functions & Features

  • Digital profile measurement with graphical and numerical views
  • 3D visualization of defects for deeper analysis +Comprehensive data insights, filters and export options
  • Open OPC-UA interfaces for integration into higher‑level systems
  • User‑centric and fully customizable interface

Profile values, tolerance bands and key parameters can be tracked over the entire product length, with warnings, notes and alarms when profile or surface quality deviate from production specifications. Operators gain a clear, intuitive overview that supports faster and more informed decisions.

4D EAGLE S
4D EAGLE S
TAILORED TO YOUR PRODUCT RANGE

SYSTEM VARIANTS FOR
BROAD SIZE RANGES

The 4D EAGLE S is available in different sizes, allowing it to be used for various dimensional ranges and application scenarios in the rolling mill. Each system consists of the hardware and the associated software suite for in-depth analysis and data processing.

4D EAGLE S
LET THE DATA SPEAK

KEY TECHNICAL FACTS
AT A GLANCE

Behind every strong promise stand clear facts and figures. The key technical data of the 4D EAGLE S gives an overview of its capabilities. Contact us if any specific questions arise.

4D EAGLE S 504D EAGLE S 1204D EAGLE S 200
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No. of Sensors4 AQUILIS sensors4 AQUILIS sensors4 AQUILIS sensors
ProfilesRound, hexagonal, square, flatRound, hexagonal, square, flatRound, hexagonal, square, flat
Measurement range50 mm120 mm (or 156 mm)on request
Typical product size4 – 40 mm10 – 100 mm (up to 146 mm)on request
SurfaceSurface inspection and classificationSurface inspection and classificationSurface inspection and classification
Overall height / width / depth1.580 / 1.470 / 460 mm1.730 / 1.470 / 550 mm2.070 / 1.750 / 550 mm
Pass line height520 mm640 mm770 mm
Weight~ 530 kg~ 650 kg~ 900 kg

4D EAGLE S ### Medien

Mix aus Success, News, Spotlights ### tbd.
BSW, BGH, Steeltec, SAG ...

TALK TO
OUR EXPERTS

Discover how KOCKS solutions can be tailored to your mill layout, product mix and performance goals