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3-Roll
Reducing & Sizing Blocks

RSB®

The KOCKS RSB® (Reducing & Sizing Block) is the global benchmark for 3-roll technology in SBQ sizing. More than 130 references worldwide speak for themselves. Designed for maximum precision, flexibility and productivity, the RSB® enables steel producers to achieve consistent dimensional accuracy and superior economic results – even for rolling the most demanding materials.

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RSB Detail
RSB Detail
RSB Detail
RELY ON THE DE FACTO STANDARD

THE 3-ROLL
SIZING ADVANTAGE

For rolling mills seeking the highest flexibility and reliability in the sizing process, the KOCKS RSB® with its advanced 3-roll technology offers the performance, precision and flexibility needed to stay ahead.

The 3‑roll passes deliver outstanding roundness and surface finish, reducing post‑production processing. Fine‑tuned 3-roll stands in a compact block lead to better mechanical properties, increased durability and an overall higher quality of the finish‑rolled products.

The proven machine concept of the RSB® 5.0 generation enables mills to operate more flexible and therefore more economically while reliably meeting the tough market requirements for special bar qualities.

3-Roll Kocks
PUSHING BOUNDARIES OF WHAT’S POSSIBLE

UNPARALLELED TECHNOLOGY
FOR SBQ ROLLING

The KOCKS RSB® is used wherever dimensional accuracy, performance and process stability are critical. The design combines a fast stand changing system with the unique KOCKS Free-Size Rolling philosophy in an advanced rolling block. Its flexibility and precision make an RSB® the preferred solution across a wide range of demanding industries and applications.

The Promise

Significant gains in productivity and operational efficiency – unmatched by conventional sizing systems. This is what our customers call the KOCKS rolled® advantage.

About our KOCKS rolled® Performance system

RSB
RSB
RSB Detail
DESIGNED FOR UNINTERRUPTED PRODUCTION

MAXIMUM PERFORMANCE
MINIMUM DOWNTIME

The KOCKS RSB® is designed to adapt quickly while keeping the mill running. Its wide size range, fast and reproducible changeovers and intelligent setup support in the roll shop give producers the flexibility to respond to challenging production plans without compromising on quality.

Trust in

  • One Pass Family Rolling
  • Offline Stand-Setup in the roll shop during rolling
  • Free-Size adjustment ranges
  • Precise process control
  • Highest flexibility

The RSB®: A strategic asset for mills that need both flexibility and highest reliability in special bar quality production for best possible mill economy.

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RSB

Key Benefits

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Reliable & proven sizing system

Reliable & Proven

The de facto standard with unique capabilties

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Free-Size rolling® concept

Free-Size rolling® concept

multiple finished sizes with one setup

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Excellent Product Quality

Excellent Product Quality

Tightest tolerances and roundness

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Fastest Dimensional Changes

Fastest Dimensional Changes

stand changes in < 3 minutes from mill stop to mill start

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Maximum Mill Availability & Yield

Maximum Mill Availability & Yield

Reduced Downtime and scrap increase yield and save significant costs per ton

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OUR EXPERTS

Discover how KOCKS solutions can be tailored to your mill layout, product mix and performance goals
ADVANTAGES THAT MULTIPLY

FREQUENTLY ASKED
QUESTIONS

What is the economic effect of an RSB® integration?

The RSB® can deliver significant production gains through tighter tolerances and superior roundness achieved with KOCKS 3-roll sizing. In general the integration increases productivity, reduces downtime, and improves overall mill efficiency, supporting a short payback period.

How does the RSB® contribute flexible rolling strategies?

The RSB® with free-sizing and quick stand changes covers a broad stepless diameter range in one block, enabling mills to serve multiple bar sizes and application segments even in small lots as extensive upstream pass changes are no longer necessary.

What are the effects on the rolling process?

Proven RSB® blocks, dedicated roll shop equipment and intergenerational lifecycle services work together to secure highest availability and stable rolling conditions – essential where equipment lifetimes are long and downtime is costly.

Are there metallurgical advantages compared to conventional rolling?

Stable reduction sequences and controlled deformation in the RSB® support a more uniform microstructure and consistent metallurgical properties along the bar length – important for long components and safety‑relevant parts.

What is the effect on the surface quality?

The RSB® allows for superior surface quality what reduces the risk of surface‑initiated scrap. It also helps to avoid rework and eliminate rejection rates in quality‑sensitive industries.

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LET THE DATA SPEAK

KEY TECHNICAL FACTS
AT A GLANCE

Typically, the KOCKS RSB® comes with 4, 5 or 6 stand positions, allowing the sizing process to be precisely matched to production requirements and targets.

With different roll stand sizes, the RSB® sizing family also covers a wide dimensional spectrum to suit different bar dimensions, considering the individual characteristics of a large variety of material grades. The proven setups ensure accurate shaping and excellent ovalities.

Finished sizes
RSB® 300++up to 65 mm
RSB® 370++up to 100 mm
RSB® 435++up to 130 mm
RSB® 500++up to 160 mm

Suitable for wire rod lines, bar-in-coil and straight bar mills.

RSB Sizes
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RSB Success Storys

Steel producers worldwide rely on the RSB®. In more than 130 reference installations KOCKS 3-roll technology sets the standards in rolling operations.

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The RSB® is backed by the promise of the utmost reliability and can be upgraded with sophisticated digitalization and automation solutions to further optimize the processes inside the rolling mill.

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A PRODUCT LIFECYCLE THAT THINKS IN DECADES

FROM EQUIPMENT TO
INTERGENERATIONAL VALUE

With more than 80 years of industry experience, KOCKS delivers proven technology that combines mechanical excellence, intelligent process design, modern automation & digitalization and close service – engineered for today’s requirements and tomorrow’s challenges.

The advantage

A strategic investment in RSB® means performance security for the entire – decades-long – lifetime of the equipment.

Explore our lifecycle services

Lifecycle Services
Lifecycle Services

### hier endet das RSB-Powerpoint – was danach folgt, wurde zuvor auf Basis des Design-Dokuments aufgebaut, wir lassen es vorerst zur Ansicht und Diskussion stehen ###

TALK TO
OUR EXPERTS

Discover how KOCKS solutions can be tailored to your mill layout, product mix and performance goals
PUSHING BOUNDARIES OF WHAT’S POSSIBLE

UNPARALLELED TECHNOLOGY
FOR SBQ ROLLING

The KOCKS RSB® is used wherever dimensional accuracy, performance and process stability are critical. The design combines a fast stand changing system with the unique KOCKS Free-Size Rolling philosophy in an advanced rolling block. Its flexibility and precision make an RSB® the preferred solution across a wide range of demanding industries and applications.

The Promise: Significant gains in productivity and operational efficiency – unmatched by conventional sizing systems. This is what our customers call the KOCKS rolled® advantage.

About our KOCKS rolled® Performance system

Size Control System
Custom
Size Control System + 4D Eagle S