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RSB

3-roll Reducing & Sizing Blocks

The KOCKS RSB® (Reducing & Sizing Block) is the global benchmark for 3-roll technology in SBQ sizing.

More than 130 references worldwide speak for themselves. Designed for maximum reliability, flexible productivity, and highest precision the RSB® enables steel producers to achieve consistent dimensional accuracy and superior surface quality – even for rolling the most demanding long products.

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RSB Detail
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PIONEERING 3-ROLL TECHNOLOGY

THE BIG LEAGUE
OF SBQ ROLLING

The KOCKS RSB® is used wherever dimensional accuracy, roundness and process stability are critical. Its flexibility and precision make it the preferred solution across various industries and applications. The block combines modular design principles with a unique rolling philosophy.

The RSB® enables

  • Free-Size adjustments
  • Offline Stand-Setup in the roll shop during rolling
  • Precise process control
  • Highest flexibility

The Result: Significant gains in productivity, flexibility and operational efficiency – unmatched by conventional sizing systems. This is what our customers call the KOCKS rolled® advantage.

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TALK TO OUR
RSB® EXPERTS

Discover how the KOCKS RSB® can be tailored to your mill layout, product mix and performance goals

Key Benefits

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DESIGNED FOR UNINTERRUPTED PRODUCTION

MAXIMUM RELIABILITY
MINIMUM DOWNTIME

The KOCKS RSB® is designed to adapt quickly while keeping the mill running. Its wide size range, fast and reproducible changeovers and intelligent setup support in the roll shop give producers the flexibility to respond to challenging production plans without compromising on quality.

Trust in

  • Robust machine design, premiered with an iF Design Award
  • Proven components MADE IN GERMANY
  • Lifecycle‑oriented services

The RSB®: A strategic asset for mills that need both flexibility and highest reliability in special bar quality production.

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RELY ON THE INDUSTRY STANDARD

THE 3-ROLL
SIZING ADVANTAGE

For rolling mills seeking the highest reliability in the sizing process, the KOCKS RSB® with its advanced 3-roll technology offers the performance, precision and versatility needed to stay ahead.

The 3‑roll passes deliver outstanding roundness and surface finish, reducing post‑production processing. Capable roll stands in a compact block lead to better mechanical properties, increased durability and an overall higher quality of the finish‑rolled products.

The proven machine concept of the RSB® 5.0 generation enables mills to operate more flexible while reliably meeting the tough market requirements for special bar qualities.

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ADVANTAGES THAT MULTIPLY

A SYSTEM OF
REINFORCING BENEFITS

Higher yield and less machining allowance

Closer tolerances and superior roundness achieved with KOCKS 3‑roll sizing allow producers to reduce oversizing. This near‑net‑shape rolling increases yield and shortens machining times – a clear advantage in downstream processing of special bar quality product.

Improved surface for critical applications

Superior surface quality reduces the risk of surface‑initiated fatigue failures in components such as axles, shafts or marine drives. It also helps to lower rework and eliminate rejection rates in quality‑sensitive industries.

Consistent mechanical properties along the bar

Stable reduction sequences and controlled deformation in the RSB® support a more uniform microstructure and consistent properties along the bar length – important for long components and safety‑relevant parts.

Flexible size range – one block, many rolled products

The RSB® covers a broad diameter range in one block, enabling mills to serve multiple bar sizes and application segments even in small lots as extensive upstream pass changes are no longer necessary.

Process reliability and availability

Proven RSB® blocks, dedicated roll shop equipment and intergenerational lifecycle services work together to secure high availability and reproducible rolling conditions – essential where equipment lifetimes are long and downtime is costly.

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LET THE DATA SPEAK

KEY TECHNICAL FACTS
AT A GLANCE

Typically, the KOCKS RSB® comes with 4, 5 or 6 stand positions, allowing the sizing process to be precisely matched to production requirements and targets.

With different roll stand sizes, the RSB® sizing family also covers a wide dimensional spectrum to suit different bar dimensions. The proven setup ensures accurate shaping and excellent ovalities.

Finished sizes
RSB® 300++up to 65 mm
RSB® 370++up to 100 mm
RSB® 435++up to 130 mm
RSB® 500++up to 160 mm
Suitable for wire rod lines, bar-in-coil and straight bar mills.
RSB Sizes

Seamless
Mill Integration

The RSB® is designed for perfect integration into existing or new rolling mills. Whether for wire rod, bar-in-coil or straight bar production, the compact 3-roll block fits seamlessly into the mill layout and delivers stable, reproducible results across a wide product mix.

Exemplary integration of RSB® in a small bar mill

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RSB Success Storys

Steel producers worldwide rely on RSB® technology. In more than 130 reference installations KOCKS technology sets the standards in rolling operations.

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The RSB® is backed by the promise of the utmost reliability and can be upgraded with sophisticated digitalization and automation solutions to further optimize the processes inside the rolling mill.

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A PRODUCT LIFECYCLE THAT THINKS IN DECADES

FROM EQUIPMENT TO
INTERGENERATIONAL VALUE

With more than 80 years of industry experience, KOCKS delivers proven technology that combines mechanical excellence, intelligent process design and modern automation readiness – engineered for today’s requirements and tomorrow’s challenges.

The advantage: A strategic investment in RSB® means performance security for the entire – decades-long – lifetime of the equipment.

TALK TO OUR
RSB® EXPERTS

Discover how the KOCKS RSB® can be tailored to your mill layout, product mix and performance goals